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Details of reducer installation and initial use

Publish Time: 2023-01-05 Origin: site

The installation and initial use of different types of reducers, such as planetary reducers and gear reducers, need to pay attention to some details. The staff sorted out the installation and use problems that everyone is concerned about, which will be discussed in detail below.


1. When installing the reducer, it should be fixed on a stable and horizontal foundation or base. The oil in the oil drain tank should be discharged smoothly and the cooling air should circulate smoothly. When the transmission connecting parts have protrusions or are driven by gears and sprockets, it shall be considered to install protective devices. When the output shaft bears a large radial load, the reinforced type shall be selected.


2. The installation device shall ensure that the staff can easily access the oil pointer, oil drain plug and vent plug as required. After the installation preparation is completed, the accuracy of the installation position and the reliability of each fastener shall be comprehensively checked in order. After installation, each fastener shall be able to rotate flexibly. The reducer is lubricated by oil pool splash. Before operation, the user needs to remove the plug of the vent and replace it with a vent plug.


3. During the installation of the reducer, it shall be ensured that the axis of the transmission center is aligned, and the error shall not be greater than the compensation amount of the coupling used. For this specific detail, refer to the specific reducer model and specific requirements. Good alignment can prolong service life and obtain ideal transmission efficiency.


4. When installing the transmission parts on the output shaft of the reducer, it is strictly forbidden to use a hammer to knock. The correct way is to use the assembly fixture and the internal thread of the shaft end to press the transmission parts in with bolts, otherwise the internal parts of the reducer may be damaged. It is better not to use rigid fixed coupling. Improper installation of this type of coupling will cause unnecessary external load, resulting in early damage to the bearing and even fracture of the output shaft in severe cases.


The detailed installation and operation process is the basis for the normal operation of the reducer. I got ready from the first step. A good start helped me to practice the following efficient operation. The above mentioned points can be used as a reference to solve many doubts for everyone.


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